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    Calling my shot: The Capral clue in Tennessee

    Written by Nicholas Bell


    Franklin County, Tennessee’s county commission just dropped a teaser: a $135mn aluminum extrusion plant dubbed “Project Koala” is currently in negotiations to purchase land with county incentives with construction intended to start in 2027. The company behind the project remains undisclosed.

    But I’m calling my shot – this has Australia-based Capral Aluminum written all over it.

    Here’s why.

    Capral has been going all in on its new “LocAL” aluminum initiative: low-carbon, locally sourced extrusions made from billet that meets the tough standards of the Aluminum Stewardship Initiative (ASI). LocAL billet is made from at least 20% post-consumer scrap and is designed for sustainability-focused OEMs.

    LocAL moves

    First, the price tag. Back in 2004, Capral shelled out about $120mn to rejuvenate the company’s Bremer Park plant in Australia. Meanwhile, the Franklin County Commission’s Industrial Development Board confirmed a $135mn capital expenditure earmarked for the project in their own backyard.

    On the right track

    Second, there’s the rail exposure. The Tennessee site in discussion boasts over 1,000ft of rail exposure – a dream scenario for an aluminum operation shipping in billet or shipping out extrusions by the ton. Located about 40 miles from Port of Nickajack and just up the (Tennessee) river from the Decatur, Alabama port and the International Intermodal Center, a U.S. customs port of entry.

    The CSX Seaboard System Railroad runs alongside the property, and it has direct access to Bowling Green, Kentucky, stops just outside of Fort Wayne, Indiana, and has an operating agreement with another rail line that stopping in Frankfurt, Kentucky. What do all of these areas have in common? Matalco locations – more on that in a bit.

    Matalco in the middle

    The biggest clue might be Capral’s closed-loop recycling tie-up with Rit Tinto to trial billet production utilizing post-consumer scrap initiated last year.

    Australia-based Rio Tinto, who is pushing low-carbon primary aluminum, necessary for the upstream component of an ASI certification, from their Quebec smelters. The same company that owns a 50% stake in Matalco, which makes recycled-content billet in North America.

    A representative from Capral said in an interview towards the end of last year that the vast majority of their scrap gets processed overseas – well maybe not for long. Setting up a U.S. footprint would cut costs, check ESG boxes, and get them closer to both supply and customers.

    Shot called, ball’s in the air

    So, while the Industrial Development Board is keeping names close to the vest, it seems the koala’s already out of the eucalyptus. Capral may not have announced it yet – but I’m betting they’ll be hanging their name on this Tennessee project before long.

    And if I’m wrong? Hats off to whoever saw the opportunity before Capral did, because this is tailor-made for them.

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